EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners.

Adhesively bonded surfaces are increasingly being utilized in the manufacture of aerospace structures, with extensive use in securing removable maintenance access panels.

Traditionally, aerospace maintenance professionals removed adhesives by using unreliable items such as scrapers, files, or grinders.  This proved very inefficient because the removal was often uneven leading to failure.

The EnduroSharp® C-130 Prop Hub Adhesive Material Removal Kit comes complete with case with custom foam inserts that contains:

  • 2 each pneumatic tools,
  • 1 each Class I, Division 2 flashlight,
  • 1 each contoured sharpening fixture (requires 120 – 180 grit abrasive paper, sold separately)
  • 4 each EnduroSharp® Torlon® Scraper Blades (2 each left hand and 2 each right hand).

Performance Plastics is a injection molder of high performance, precision, tight tolerance thermoplastic resins. We specialize in geometrically complex precision parts that consist of chemically inert materials. Our expertise led to the development of our patented EnduroSharp® line of Aircraft Maintenance Tools.

For more information on the EnduroSharp® C-130 Prop Hub Adhesive Remove Kit or any of our EnduroSharp® product line, please contact Rich Reed at rreed@performanceplastics.com or visit our website at www.performanceplastics.com

Thermoplastic medical spinal implant component, precision thermoplastic medical check valve, non-contaminating Thermoplastic medical valve component, precision thermoplasticmedical spinal implant component, non-contaminating medical spinal implant component

High Precision, PEEK, Thermoplastic Medical Spinal Implant Component

As technology continues to advance, medical device designers are being asked to increase performance and longevity of devices while decreasing costs. One of the most effective methods of achieving both goals is through a metal-to-plastic conversion using a medically compatible resin.

Newer polymers allow for the design of multiple features into one molded component and can replace metal components or multiple smaller parts. By improving the product design and manufacturing process with the latest materials and plastic manufacturing techniques, medical device designers can improve performance of the medical device while reducing its cost.

Medical devices continue to get smaller and more complicated. The size and complexity issues present opportunities for metal-to-plastic conversion. Small tools often are used by professionals who are gloved, and resins offer the ability to apply texture and reduce weight. By using a material that provides improved wet-grip characteristics and ergonomics, designers are able to improve the overall functionality of products. The use of properly selected thermoplastic elastomers (TPEs) allows for products that withstand sterilization to be made more effectively.

Instruments that must be repeatedly cleaned and sterilized, sometimes multiple times a day such as dental instruments, can now be made from high-performance materials such as polyether imide (PEI), or polyetheretherketone (PEEK) polymers. These improvements result in better medical devices often at lower manufacturing costs.

Medical resins are ideal for bone implants. Devices made from PEEK polymer are a better match to the normal flexibility of a bone for implants. When a stainless-steel implant is used, the adhesion between the implant and bone tends to loosen over time, because the bone has a small amount of flexibility. A stainless-steel implant does not flex.

By using PEEK polymer as the implant stem, rather than traditional stainless steel, the polymer has close to the same flexibility as the bone and there is a reduced tendency for the implant to loosen over time. This compatibility between bone and polymer makes a more effective medical device — one that will allow better long-term outcomes, especially as the average life span of an implant increases in tandem with the life expectancy of the general population.

 

 

https://www.plasticstoday.com/medical/plastics-edge-over-metal-medical-device-fabrication

Performance Plastics – is pleased to announce the addition of a new piece of high-performance plastic injection molding equipment – A Milacron Robo Shot Alpha SIB Series.

Milacron Fanuc Robo Shot S150iB – High Precision Electric Injection Molding is the next generation of AI in injection molding machines, with higher precision for more reliable molding capabilities.  The Robo Shot’s proven performance makes it the perfect solution for molding environments that demand precise process control, high speed injection and consistent repeatability.

“The investment in this new piece of equipment expands our capacity to produce high volume, technically challenging parts for our customers” stated Rich Reed, Vice President of Sales & Marketing.  “We aspire to become an invaluable customer resource in solving our customers engineering challenges”.

With no oil supply, filtration or disposal, the Robo Shot is an energy saving “green” machine that will help reduce operational and energy costs.  It is engineered to reduce energy consumption by 50 to 80% with repeatable and precise cycles that are 5 to 50% faster compared with traditional hydraulic machines.

Performance Plastics specializes in high-performance injection molding thermoplastics featuring tight tolerances and thin-walled part geometries.  The industries we serve include aerospace/defense, medical and industrial applications. For more information, please visit our website at www.performanceplastics.com.

 

https://www.prweb.com/releases/2022/2/prweb18503704.htm

 

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners. Introducing the Lil’ ABNIR Kit to the EnduroSharp® line of kits designed specifically for aircraft maintainers.

Adhesively bonded nutplates are increasingly being utilized in the manufacture of aerospace structures, with extensive use in securing removable maintenance access panels.

Precisely designed to work with adhesively bonded nutplates, EnduroSharp® tools are made from Torlon®, a high strength polymer, creating non-metallic tools that will not damage composite structures during use.

The EnduroSharp® Lil’ ABNIR Surface Prep Kit features a refined selection of commonly used tools with a lighter, easily transportable case. Designed as a two-layer kit, it is light and efficient tool kit for use in aircraft repair. The kit is designed for the maintainer on the go who needs to remove adhesives, sealants and coatings from aircraft structures.

The patented EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutter, bits, and discs for removal of substances on aircraft, windmill blades, boat/marine and automotive.

Performance Plastics is a custom precision injection molder of high performance, tight tolerance thermoplastic components. We specialize in geometrically complex precision parts that consist of chemically inert materials. Our expertise led to the development of our patented EnduroSharp® line of Aircraft Maintenance Tools.

For more information on the EnduroSharp®  Lil’ ABNIR Surface Prep Kit,  or any of our EnduroSharp® product line, please contact Rich Reed at rreed@performanceplastics.com or visit our website at www.performanceplastics.com.

With the population aging and improving technology, medical device designers are being asked to increase performance and longevity of devices as well as decrease costs.  One of the most effective methods of achieving both these goals is a metal-to-plastic conversion.

Plastics can be used to replace even the most sophisticated medical device by incorporating simple design modifications.  High performance polymers offer the same strength and rigidity as some metals along with some additional advantages.

Advantages of the medical resins include:

  • Reduced Device Weight
  • Increased Design Freedom – Moldability of all Features
  • Improved Functional Aesthetics
  • Reduced Sterilization Burden
  • Improved MRI Compatibility

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics.  Ultem® PEI and Peek are premium medical grade resins that are ideal for the manufacturing of medical parts and components.  Medical grade resins provide excellent mechanical properties and are highly resistant to chemicals and thermal degradation, making them highly desirable materials for plastic injection molded products within the medical industry.

At Performance Plastics, we utilize a unique combination of extensive material knowledge, mold flow analysis, a design system and process expertise to eliminate or minimize the need for secondary operations. Our expertise in process control allows us to effectively injection mold medical resins into parts with extremely tight tolerances. This gives us the ability to provide an injection molded part made from the highest strength and stiffness of any medical resin.

PEI is one of the many high performance polymers Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, our Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com.