The lack of reliable and effective nonmetallic material removal tools available to maintainers drives the continued use of unapproved tools and/or methods when removing materials from aerospace vehicles. The use of metallic tools has resulted in damage to vehicles, both short term and long term, causing the need for expensive repairs and reduction in vehicle […]
Nutplates fail for a variety of reasons Poor surface prep Wrong grip length fastener (too long) when engaged pushing nutplate off structure Fastener locked up in nut element (i.e. not turning) due to excessive heat from fastener during installation Improper fastener torque sequencing for panel installation Following aircraft specific T.O. – takes from 24 to […]
The lack of reliable and effective nonmetallic material removal tools available to maintainers drives the continued use of unapproved tools and/or methods when removing materials from aerospace vehicles. The use of metallic tools has resulted in damage to vehicles, both short term and long term, causing the need for expensive repairs and reduction in vehicle […]
Computed Tomography Measures Tighter Tolerances Plastic injection molding continues to become more and more sophisticated with part tolerances becoming tighter and tighter. Initially, tight tolerance was defined as +/-.002 inches (0.0508 mm) and a very tight tolerance is +/-.001 inches (0.0254 mm) But today there are many […]
Plastic injection molding continues to become more and more sophisticated with part tolerances becoming tighter and tighter. Initially, tight tolerance was defined as +/-.002 inches and a very tight tolerance is +/-.001 inches. But today there are many factors that impact tight tolerance including part complexity and size, resin selection, tooling, and process conditions. So, […]
For decades, maintenance personnel have searched for a non-metallic scraper tools or sealant remover tools that could hold an effective edge, but not damage aircraft structures, like composite and aluminum. That’s why Performance Plastics created the patented EnduroSharp® line of Torlon® Maintenance Tools. Suitable for aircraft, automotive, marine and windmill structures, these nonmetallic scraper tools hold […]
When trying to choose the correct polymer for your application, understanding the materials can help you make your decision. For parts that require superior strength and durability, Ultem® is often a great choice. Ultem® is a semi-transparent high strength plastic material that can operate in high service temperature environments. It is the ideal choice for demanding, high […]
Insert Molding and Overmolding are very similar processes, but there are distinct differences between the two techniques. Insert molding is a slightly faster one step process because two plastic materials are molded at the same time, while overmolding is a two-step process where two separately molded parts are combined to enhance the parts performance. Insert […]
The Lithium Ion Battery industry has begun using more and more plastic parts in their manufacturing processes. Most batteries intended for light vehicle usage now have 50% more plastic materials than they did even 10 years ago. Some batteries have entirely plastic formulations ranging from the electrolyte (polymeric electrolytes) to the casing. This is due […]
At Performance Plastics, we understand that working with a qualified molding company is crucial to your company’s success. It is vital to find a team to support your company’s mission and commitment to delivering quality products on time. We have found over time, that there are three essential components that should weigh in your decision-making process when choosing a molder for your next application: Education, Trust and Quality.
