Torlon Performance Plastic component

Torlon Performance Plastic component

Highly engineered plastic formulations can achieve higher strength to weight ratios than traditional lightweight alloys such as aluminum and titanium.

Torlon® polyamide-imide is the highest performance plastic that is still melt processible, making it ideal for complex geometries.  Torlon® possesses a 500°F heat distortion temperature and a 500°F continuous service temperature allowing for usage at elevated temperatures while maintaining superior strength. Its ability to resist distortion under high temperature makes it perfect for industrial applications.

Long term reliability under strenuous conditions makes Torlon® ideal for load bearing, sealing and isolation applications.  The material provides significant advantages over metals when corrosion is an issue.   Torlon® has demonstrated superior resistance to degradation when exposed to elements such as PH levels and radiation.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics.  Torlon® is a reactive polymer, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Torlon®. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

We utilize a unique combination of extensive material knowledge, mold flow analysis, a design system and process expertise to eliminate or minimize the need for secondary operations. Our expertise in process control allows us to effectively injection mold Torlon® in parts with extremely complex industrial applications. This gives us the ability to provide an injection molded part made from the highest strength and stiffness of any commercial thermoplastic.

Torlon® is one of the many high performance polymers Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, our Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

 

 

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners.

Adhesively bonded nutplates are increasingly being utilized in the manufacture of aerospace structures, with extensive use in securing removable maintenance access panels.

Precisely  designed to work with adhesively bonded nutplates, EnduroSharp® tools are made from Torlon®, a high strength polymer, creating non-metallic tools that will not damage composite structures during use.

The EnduroSharp® ABNIR Surface Prep Kit features a selection of commonly used tools with an improved design. Featuring a specifically designed multi-layer case, it is easy and efficient tool kit for use in aircraft repair. The tools are ideal to remove adhesives, sealants and coatings from aircraft structures.

The patented EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutter, bits, and discs for removal of substances on aircraft, windmill blades, boat/marine and automotive.

Performance Plastics is a custom precision injection molder of high performance, tight tolerance thermoplastic components. We specialize in geometrically complex precision parts that consist of chemically inert materials. Our expertise led to the development of our patented EnduroSharp® line of Aircraft Maintenance Tools.

For more information on the EnduroSharp®  ABNIR Surface Prep Kit,  or any of our EnduroSharp® product line, please contact Rich Reed at rreed@performanceplastics.com or visit our website at www.performanceplastics.com.

The ability to mold unique and complex parts is what we do at Performance Plastics. Our engineers are constantly pushing the limits of our machines and material in order to produce complex parts. We excel when using high performance plastics for challenging applications.

Air motors produce continuous rotary power from compressed air. The vanes in the rotor cause the rotor to spin by sliding in and out when air is pushed into the rotor. The force differential created by the unbalanced force of air on the vanes causes the rotor to spin in one direction. Vanes are extremely important when it comes to how the motor performs. The torque of the motor correlates to the vane surfaces and pressure of the air. Vanes undergo a lot of friction wear and pressure, making material choice for this project challenging.

Vanes need to be made from material that have high strength, low creep, resistance to high temperatures, low friction wear and resistant to water and organic compounds. Any deformity or wear in the vane will take away from the torque of the motor. Therefore, we had to choose a high-performance plastic that will be able to handle the pressure of the compression inside the rotor without wearing or hindering the movement of the vane. The only two high performance plastic materials that fit the criteria are PEEK and Torlon®, two materials that we are experts in using at Performance Plastics. The mechanical properties in these high-performance plastics will allow for the vane effectively slide in and out of the rotor without causing damage to the vane.

To learn more about how Performance Plastics can help you with your project, contact Rich Reed, our Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com.

The Lithium Ion Battery industry has begun using more and more plastic parts in their manufacturing processes. Most batteries intended for light vehicle usage now have 50% more plastic materials than they did even 10 years ago.  Some batteries have entirely plastic formulations ranging from the electrolyte (polymeric electrolytes) to the casing.  This is due to the very low weight of plastics as compared to metals. Plastic incorporation in batteries increases the electrolyte efficiency if used in polymeric electrolytes.

Commercially available lithium-ion batteries also use plastics. Plastic components incorporated in batteries include separators, gaskets, and casing components. Plastics have good shock absorbing characteristics and prevent damage to the basic cell unit from minor accidental shocks. Also, plastics such as Teflon® PFA, Ultem® PEI, and PPSU have high temperature resistance, corrosion resistance, and are electrical insulators so they are excellent at preventing short-circuit and “rapid disassembly.”

There has been a major shift from metal to resins in gasket manufacturing. Gaskets can be made from Ultem®, PPS and Fluoropolymers (PFA) because of high heat resistance, chemical resistance, and ability to mold thin walls (.012”). Plastic parts may also lower the cost of production of batteries and may eventually replace most metallic components of batteries.

Performance Plastics is highly skilled at designing and molding high performance materials such as FEP/PFA, Ultem®, Torlon®, PEEK, POM, and PPS.  We work with our customers to solve technically challenging problems.   We can propose materials to implement part functionality in the design stage of development. We offer manufacturing solutions such as a clean room, the ability to offer direct gating of fluoropolymers, high volume production, visual inspection and automated facilities.

For more information and solutions, please contact Rich Reed, Vice President of Sales & Marketing at 513-321-8404 or email rreed@performanceplastics.com

 

 

Torlon (PAI) Polyamideimide is one of the highest performing, melt-processable thermoplastics.  Its compressive strength is double that of PEEK when unfiled, and about 40% higher than ULTEM PEI.  Torlon is frequently used in medical applications due to its high strength and resistance to deformation.  It’s wear resistance adds up to long product life for peristaltic pump rollers and bushings for prosthetics.

Parts manufactured from Torlon plastic will exhibit high levels of tensile and compression strength that ensure good mechanical capability. Additionally, Torlon material provides elevated levels of toughness and rigidity.

In its medical grades, Torlon (PAI) offer high modulus, radiolucency, sterilization-compatibility and high wear resistance, making it ideal for components. PAI’s extremely low coefficient of linear thermal expansion and high creep resistance deliver excellent dimensional stability over its entire service range.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics.  Torlon® is a reactive polymer, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Torlon®. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

We utilize a unique combination of extensive material knowledge, mold flow analysis, a design system and process expertise to eliminate or minimize the need for secondary operations. Our expertise in process control allows us to effectively injection mold Torlon® in parts with extremely tight tolerances. This gives us the ability to provide an injection molded part made from the highest strength and stiffness of any commercial thermoplastic.

Torlon® is one of the many high performance polymers Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, our Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com.

 

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners. EnduroSharp® tools are made from Torlon®, a high strength polymer, creating a non-metallic tool that will not damage composite structures during use. The EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutters, bits, and discs for removal of adhesives on aircrafts. The product line also includes a variety of kits containing a selection of parts and sizes.

Traditionally, aerospace maintenance professionals removed sealants and adhesives from  gaps utilizing solvents and/or abrasive scraper tools.  Solvents are very dangerous in that they may dissolve unintended materials, and produce hazardous fumes.  Abrasive scraper tools are often hard to control and may cause unintended substrate damage.

EnduroSharp® Torlon® Gap Filler Removal (GFRD) Discs are designed for use with a pneumatic tool. The tools provide aerospace maintenance professionals with an effective method of safely removing flexibilized epoxy gap materials as well as cutting or scoring thick elastomeric coatings without damaging composite substructures.

EnduroSharp® Torlon® Gap Filler Removal (GFRD) Discs are shipped 4 parts per box.

The EnduroSharp® Torlon® Gap Filler Removal Discs are just one of the many different items offered in the EnduroSharp® product line. Contact Rich Reed our Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com,  for more information on our EnduroSharp® kits and products.

 

Nutplates are commonly used on aircraft to allow installation and removal of components and panels for maintenance and repair. The use of bonded nutplates over riveted ones reduces manufacturing complexity and leads to weight savings.

Preparation of these bond surfaces is often accomplished through a manual abrasion process or by using chemical solvent wipes. These methods are difficult to control and can lead to variation in the performance of bonded nutplates. Successful installation of bonded nutplates requires the generation of a highly clean and active bonding surface.

That’s why Performance Plastics in conjunction with the University of Dayton Research Institute developed the EnduroSharp® Nutplate Abrasion Tool “NAT”.   The NAT consists of six components: 1 each upper handle (top), 1 each lower handle (base) and 4 each nutplate base inserts.

An alternative to traditional abrasion methods, the “NAT” was specifically designed to allow maintainers to quickly abrade the bond surface of CR series nutplates. The tools radially abrade the bond surface of the nutplate, ensuring that 100% of the bond surface is abraded uniformly in a manner of minutes.

This new technology eliminates interfacial bond failures while increasing pushoff strength and torque-out strength when compared with manual abrasion. Furthermore, the device has been shown to reduce preparation time, decrease variability and lower the instances of nutplate failures both in manufacturing and in the aircraft service environment.

The NAT is available with or without a convenient carrying case. For more information on the Nutplate Abrasive Tool or any other Performance Plastics product, please contact Rich Reed, Vice President of Sales & Marketing for Performance Plastics at rreed@performanceplastics.com or call 440-785-7122.

 

Operation of the Nutplate Abrasion Tool

Performance Plastics’ Senior Design Engineer, Brian Black, walks through the key points of injection molding Torlon®.

Torlon

PAI (Polyamidimide) Torlon®

Torlon® is a high strength, high performance, melt processable plastic material. It’s ability to perform under severe stress combined with its resistance to elevated temperatures makes it ideal for various applications across many industries

Solvay Torlon® features superior creep resistance and mechanical strength over a wide range of temperatures and a very low coefficient of linear thermal expansion. It is an amorphous material with a glass transition temperature of 537°F.  Torlon’s resistance to chemicals, high-energy radiation, hydrolysis, and UV combined with its ability to maintain physical properties under extreme temperatures make Torlon® ideal for applications exposed to severe environments.

Torlon® is optimal for parts that need to perform under conditions generally considered too severe for thermoplastics. Typical applications include aircraft hardware and fasteners, automotive transmission and powertrain components, and oil & gas exploration and recovery equipment. The material’s excellent electrical insulating properties have made it a common choice for semiconductor fabrication and testing as well as electrical and electronic components.

Typical Applications Include:

  • Semi-conductor machinery parts
  • Aerospace components
  • Pump and Valve parts
  • Compressor Components
  • High Temperature Insulators

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics.  Torlon® is a reactive polymer, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Torlon®. Our proprietary tool design software, processes and equipment enables us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

We utilize a unique combination of extensive material knowledge, mold flow analysis, a design system and process expertise to eliminate or minimize the need for secondary operations. Our expertise in process control allows us to effectively injection mold Torlon® in parts with extremely tight tolerances. This gives us the ability to provide an injection molded part made from the highest strength and stiffness of any commercial thermoplastic.

Torlon® is one of the many high performance polymers Performance Plastics manufacturers.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, our Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com.

PFA (perfluoroalkoxy) is a tough, flexible fluoropolymer that is used for flexible and reusable medical equipment pharmaceutical and semi-con devices when chemical resistance, high purity, and flexibility are required.

PFA is generally used for medical, pharmaceutical and semi-conductor plastics due to its extreme resistance to chemical attack, optical transparency, and overall flexibility. Keeping material purity is of critical importance in most injection molding applications, but particularly the medical, pharmaceutical and semi-conductor industries.

Devices used for medical, pharmaceutical measurement and semi-conductor are frequently exposed to harsh biological and chemical elements. Parts manufactured or coated in PFA materials provide good resistance and are an effective solution for avoiding contamination.

PFA is such an optimal material, that in some cases it can even replace stainless steel in medical devices.   PFA handles high temperatures and pressure well and is resistant to biological impurities. PFA is a go-to option for moving elements in medical devices because of its stiffness and long life, while providing flexibility and resistance to cracks

Many PFAs are used in pharmaceutical industry because of mandated regulations for process component materials. PFA is very versatile in how parts can be manufactured, and it lends itself well to extrusion, injection molding, transfer molding,  blow molding and compression molding.  You will often see PFA in lab equipment because of its outstanding chemical inertness and flexibility.

PFA resins are fully fluorinated polymers specifically designed for the high demanding applications of the semi-con industry.  The high purity composition of PFA addresses the requirement for minimum extractables while proving improved flex life and excellent chemical stress crack resistance.

PFA Properties

  • Chemically stable
  • Dielectric strength
  • Non-flammable
  • Chemical resistance
  • Anti-stick properties
  • Low friction
  • FDA approved
  • High purity
  • UV Resistant
  • Translucent
  • Low moisture absorption

PFA is one of the many advanced fluoropolymers Performance Plastics can mold within extremely tight tolerances.  For more information, please contact Rich Reed, Vice President of sales and marketing at 513.321.8404 or rreed@performanceplastics.com.

 

 

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners. EnduroSharp® tools are made from Torlon®, a high strength polymer, creating a non-metallic gap blade tool that will not damage composite structures during use. The EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutters, bits, and discs for removal of adhesives on aircrafts. The product line includes a variety of kits containing all the parts and sizes.

Scraper blades are designed for use in larger areas where a gap blade is too small. Made from a non-marring Torlon® material the blades are a quick, safe and effective method of removing sealants and adhesives from composite structures. Add the optional pneumatic tool to make the removal even quicker and more efficient.
The EnduroSharp® Scraper Blade & Holder Kit is one of the most popular kits offered.

This Kit contains:
The kit comes complete with a standard scraper blade holder, pocket handle, and 10 EnduroSharp® Torlon® Scraper Blades (2 of each size: TSB-170, TSB230, TSB-500, TSB-750, and TSB-1200).

The EnduroSharp® Scraper Blade & Holder kit is just one of the many kits offered in the EnduroSharp® Product line. Contact Rich Reed for our Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com, more information on our EnduroSharp® kits and products.