Now Offered With and Without the Case

With Case ESNAT 1C
Without Case ESNAT 1NC

 

 

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners.

Adhesively bonded nutplates are increasingly being utilized in the manufacture of aerospace structures, with extensive use in securing removable maintenance access panels.

Traditionally, aerospace maintenance professionals prepared nutplates using manual methods such as abrading files or grinders.  This proved very inefficient because the abrading was often uneven, leading to adhesively bonded nutplate failure.  While rotary abrasion tools (RATs) were better, they were often bulky and expensive.

That’s why EnduroSharp® developed the Nutplate Abrasion Tool (NAT).   Precisely designed to work with adhesively bonded nutplates, the product consists of an aluminum upper and lower handle and 4 nutplate base inserts.  The product is packaged in a convenient, rugged case which is handy for transporting.

Performance Plastics is a custom precision injection molder of high-performance, tight-tolerance thermoplastic components. We specialize in geometrically complex precision parts that consist of chemically inert materials. Our expertise led to the development of our patented EnduroSharp® line of Aircraft Maintenance Tools.

For more information on the EnduroSharp® Nutplate Abrasion Tool or any of our EnduroSharp® product lines, please contact Aileen Crass at acrass@performanceplastics.com or visit our website at www.performanceplastics.com.

A cleanroom is a controlled environment where products are manufactured and assembled in a dust-free, temperature-controlled environment. They are designed specifically to reduce the risk of contamination and minimize the potential for product defects. Cleanrooms are becoming increasingly important in the manufacturing industry as they are used in the production of a wide range of products, from microelectronics to medical devices.

Performance Plastics utilizes robotics in its clean room to offer customers the best of both technologies. Automation offers solutions to the four Ds in manufacturing, dirt, danger, dullness, and difficulty.
The primary objective of a cleanroom is to maintain a dust-free environment with minimal airborne particulate matter. To do this, cleanrooms are equipped with special filters and air-handling systems that remove and trap dust particles.

The primary objective of robotics is to maintain quality and consistency during the production of a product. Robots produce more accurate and high-quality work. Robots rarely make a mistake and are more precise. They can produce larger quantities in the same amount of time. They work at a consistent, sustainable speed.

In addition to controlling the environment, cleanrooms are also equipped with advanced temperature control systems. This ensures that the temperature and humidity levels remain consistent, which is important for the proper functioning of the products being manufactured.

Cleanrooms also help to reduce the risk of contamination. Products are kept in a sterile environment and are subject to rigorous cleaning protocols. This helps to ensure that the products are free from any potential contaminants.
For more information as to how Performance Plastics can provide you with a manufactured clean room solution, please visit our website at www.performanceplastics or contact Rich Reed, Vice President of Sales and Marketing at rreed@performanceplastics.com.

A fluoropolymer is one of the growing numbers fluorocarbon-based polymers. They are widely used in healthcare applications due to their biocompatibility, lubricity, sterilizability, chemical inertness, thermal stability, barrier properties, and high purity. However, when compared with other resins, they are significantly more expensive and require special techniques to injection mold due to their shear sensitivity, high melt temperatures, and fluorine outgassing when melted.

Although the best-known fluoropolymer, polytetrafluoroethylene (PTFE or Teflon®), has been on the market since the 1940s, newer resins have been developed to address specific injection molding niches. Perfluoroalkoxy polymer (PFA) and fluorinated ethylene-propylene (FEP plastic) are among the most recent additions to the list of fluoropolymer options.

PFA was developed in order to create a true melt-processable fluoropolymer. It provides the smoothest and least wettable finish of all of the fluoropolymers. Its optical transparency, chemical inertness, and overall flexibility have made it popular for use in lab equipment. It also has superior electrical properties, with dielectric strength that’s three to four times greater than PTFE can offer.

Like PFA, FEP is melt-processable and injection moldable. Its melting point of 260 °C (500 °F) is about 40 degrees lower than PFA’s.  It offers low friction and chemical inertness properties comparable to PTFE’s. However, it is completely transparent. Because FEP is highly resistant to sunlight, it is especially useful for molding parts that are subjected to weathering.

However, not all injection molders are equipped to work with fluoropolymers like PFA and FEP. Performance Plastics LTD. has developed a variety of tools and procedures to address the challenges involved in molding these materials. For example, our solution includes a hot runner system and mold designed to minimize the shear forces inherent in the injection molding process. We use proprietary metallurgy that’s highly resistant to fluorine gas corrosion, which helps extend the working life of the hot runner system, tooling and other components that make contact with the melted resin. We’ve also developed a direct-gating, multi-runner approach to tool design that eliminates the sprue and runner used in traditional injection molding. By eliminating the wasted material associated with the sprue and runner, Performance Plastics has been able to pass along material cost savings of from 20% to 40% by using these expensive resins more economically.

To learn more about how we can cut your resin costs while helping you take advantage of the unique properties PFA and FEP offer, visit our contact page or contact Rich Reed, our vice president of sales and marketing, at (513) 321-8404 or RReed@performanceplastics.com.

EnduroSharp® has improved the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners.  EnduroSharp® resharpenable, non-marring tools are made from Torlon®, a high strength polymer, creating a non-metallic blade tool that will not damage composite structures during use.

Many of our EnduroSharp® tools can be used in conjunction with a pneumatic tool.  A pneumatic tool is one that’s driven with the assistance of compressed air rather than electricity.  Pneumatic tools rely on air compressors to provide a burst of air to perform its operation. A pneumatic tool can operate indefinitely as long as the attached air compressor can deliver the required volume and pressure without interruption.

Pneumatic Tools are very strong air powered tools and provide the user with a tremendous amount of labor and time saving torque.

Pneumatic tools provide many advantages:

  • Main advantage is they are far less expensive than their electric alternatives.
  • Provide a degree of safety in wet areas where electric motors can be dangerous.
  • Lighter in weight than their electric counterparts.
  • Pneumatic tools can deliver large amounts of torque or operate for long durations of time.
  • More flexible than electric – nearly all air-driven tools use the same ¼” quick connect fittings.

Generally, pneumatic tools are smaller, more versatile, easy-to-use and safer than traditional electric tools.  Since pneumatic tools are usually lighter, the user is able to have better control and experience less fatigue and strain.  They are also able to withstand various elements such as dust, heat and water better than electric tools.

The EnduroSharp® Pneumatic Tool for Scraper Blades is just one of the many products offered in the EnduroSharp® Product line. Contact Rich Reed,  Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com, for more information.

 

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners. EnduroSharp® tools are made from Torlon®, a high strength polymer, creating a non-metallic tool that will not damage composite structures during use. The EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutters, bits, and discs for removal of adhesives on aircrafts. The product line also includes a variety of kits containing a selection of parts and sizes.

Traditionally, aerospace maintenance professionals removed sealants and adhesives from  gaps utilizing solvents and/or abrasive scraper tools.  Solvents are very dangerous in that they may dissolve unintended materials, and produce hazardous fumes.  Abrasive scraper tools are often hard to control and may cause unintended substrate damage.

EnduroSharp® Torlon® Gap Filler Removal (GFRD) Discs are designed for use with a pneumatic tool. The tools provide aerospace maintenance professionals with an effective method of safely removing flexibilized epoxy gap materials as well as cutting or scoring thick elastomeric coatings without damaging composite substructures.

EnduroSharp® Torlon® Gap Filler Removal (GFRD) Discs are shipped 4 parts per box.

The EnduroSharp® Torlon® Gap Filler Removal Discs are just one of the many different items offered in the EnduroSharp® product line. Contact Rich Reed our Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com,  for more information on our EnduroSharp® kits and products.

As you’re designing and manufacturing your next application, wouldn’t it be ideal if you could analyze all the parts, compare them to the original drawings and get results quickly, without damage? At Performance Plastics, we have the ability to do this through industrial computed tomography (CT) scan. Giving us the ability to measure all aspects of your part, without having to damage it.

Industrial CT scanning gives you access to the inner workings of a part without having to destroy the original. The scanner rotates the part 360 degrees and uses X-rays to create a precise 3D model. This allows for a thorough analysis of object dimensions, porosity, wall thickness, assembly defects, comprehensive comparisons, and reverse engineering.

The CT scan can then be compared to the CAD model and to other parts. Plus, it can easily analyze surface variations and provide cross sections to reveal hidden features.

Performance Plastics now offer a variety of CT scan-related services:

  • Part-to-CAD comparisons create a precise overlay of the scanned part to the original 3D part model database
  • Part-to-part comparisons provide an overlay of two scanned parts to reveal dimensional deviation
  • Void and inclusion analysis provides material and defect analysis showing void or inclusion size and locations
  • Wall thickness analysis measures slight changes in the wall stock of complex parts without destructive testing
  • Dimensional analysis provides full article inspections and reporting
  • Reverse engineering capabilities that generate a 3D CAD file

Industrial CT scanning can be necessary during five different manufacturing stages. When you’re in pre-production, it can help with the project design and analysis. During production, you can use CT scanning to evaluate consistency. At the failure investigation stage, it will find defects. The CT scanner can run repeatability tests when you’re doing inspections. And if you need design adjustments or are doing further R&D, it can help with reverse engineering.

As for what Performance Plastics can handle when CT scanning:

  • Maximum part size is 300mm diameter x 350 mm tall
  • Scan time is typically less than one hour
  • Accuracy (using Calypso) of 9+L/50 microns
  • X-ray-based measurement system is non-contact
  • Parts do not require potting

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics for medical device components. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales, and Marketing at 513.321.8404 or email at rreed@performanceplastics.com  

 

Medical devices must be dependable and safe, and moving operations back to the United States allow companies to have better control over the entire operation – procurement, engineering, production, and distribution.  The result is a higher standard of quality in products.  Medical device companies and other advanced industries need to have extensive and precise control over the entire supply chain of their products.

As an American small business, Performance Plastics is pleased to see the trend of manufacturing operations moving back to the United States.  A range of economic and strategic factors due to the recent epidemic have tipped the scales exponentially since 2020.

While there are many benefits of reshoring, some of the most important reasons include:

  • Greater Control of Supply Chain

Getting all your moving pieces to work seamlessly can be a near impossible task, especially across language and time zone barriers.  One of the primary advantages of reshoring is that it allows you to tighten your supply chain.

  • Reduced Lead Times

The greater the distance between where your device is manufactured and where you are located, the longer you can expect your lead time to be.  However, distance is not the only factor.  When moving from one country to another, inspection and transportation times between countries can add up to 50% to your lead time.

  • Fewer Import Tariffs

Import tariffs vary from administration to administration, but they will always be in place.  The recent increase in tariffs have caused the cost advantages of manufacturing offshore to shrink.

  • Reduced Energy Costs

Recent changes to international gas and power prices have drastically increased the prices of manufacturing and transportation from other countries.  Impact on the environment and achieving higher sustainability are very important to consumers.

  • Potential to Improve Brand Perception

Although we live in an international community, the origin of a product still has an impact on the perception of quality.  Some lower cost manufacturing countries even have a perception of being “dangerous”.

Medical devices necessitate the highest quality standards possible, which can’t always be regulated in an offshore manufacturing environment.  The vast global, economic, legal and social changes are all very dynamic and unpredictable in nature – making relocating operations a more sustainable, stable and efficient choice.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics for medical device components. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales, and Marketing at 513.321.8404 or email at rreed@performanceplastics.com 

 

When you need parts that can withstand extreme operating conditions, fluoropolymers may fit the bill. Parts like roofing membranes, fuel tubes, biomedical devices, and wires are all common applications of fluoropolymers.

FEP Fluoropolymer:

Fluorinated ethylene propylene (FEP resin) is a melt-processable fluoropolymer. FEP has low gas and permeability properties, can be extruded in long continuous lengths, and possesses excellent UV transmission rating. FEP is also suitable for use in a biomedical setting and is gamma sterilizable.

All of these attributes make FEP an ideal fluoropolymer for a diverse range of applications from environmental monitoring equipment to medical devices and electronics. Because it is a thermoplastic, FEP is also easily heat-formed, tipped, tapered, flared, and flanged.

PFA Fluoropolymer:

Perfluoroalkoxy (PFA resin) is a melt-processable fluoropolymer that combines many of the best traits of PTFE and FEP. At 500 °F (260 °C), PFA has a higher service temperature than FEP and maintains its mechanical integrity in extreme temperatures even when exposed to caustic chemicals. PFA has greater tensile strength than PTFE and a smoother surface finish than both PTFE and FEP.

PFA’s is a top choice in semiconductor, chemical, oil and gas, aerospace, automotive, pharmaceutical, and medical industries. This fluoropolymer has excellent lubricity, clarity, flexibility, and chemical resistance, making it a versatile choice.

FEP vs PFA Fluoropolymers

FEP and PFA are injection moldable, highly inert, compatible with most organic compounds, have good barrier properties and high continuous use temperatures. They are virtually impervious to chemical, enzyme and microbiological attack and stiffer than PTFE. The non-stick properties of these polymers can also be useful to reduce liquid, gel and powder adhesion. Fluoropolymers in general, have good dielectric properties and are resistant to atmospheric degradation.
While significantly less expensive than PFA, FEP is very difficult to mold due to its low viscosity. However, Performance Plastics has developed proprietary tooling and processes enabling the injection molding of small, thin-walled, complex FEP parts.

• More transparent than PTFE (not injection moldable)

• Better gas and vapor permeability properties than PTFE
• Maximum working temperature 400°F
• Approximately 1/3 the cost of PFA

PFA is significantly easier to mold than FEP, however, it is significantly more expensive.

• Higher continuous service temperature than FEP
• Maximum working temperature 500°F
• Difference in molecular structure gives PFA improved flow, creep resistance and thermal stability.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds. For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

Ultem Polyetherimide is a material widely used in the medical industry.  It is a highly sought-after thermoplastic for its weight saving characteristics and for its use in reusable autoclave sterilization components.  Thermoplastic resins become more pliable at warmer temperatures which combined with strength characteristics, thinner walls and larger inner diameters make it a great option for medical tubing such as medical devices.

Thermoplastic polyurethanes dominate the catheter market and are used in some diagnostic and guiding designs. Extruded thermoplastic or thermoset materials are often used in cardiology or interventional radiology.   Polyamides and polyamide block copolymers dominate the percutaneous transluminal coronary angioplasty catheter market. They are the polymer of choice for balloon catheters and for stent delivery catheters.

 

Thermoplastic urethanes and polyether block amides are perhaps the most used thermoplastic elastomers in applications such as catheter tubing, balloons, wound dressings, surgical drapes, storage bags, strain reliefs and numerous other medical device applications.

Ultem is now widely used in:

  • Structural Medical Components
  • In Vitro Diagnostics
  • Medical Respiratory Devices
  • Infusion Pumps
  • Radiation Therapy Systems

Ultem has exceptional dimensional stability and machinability which makes it suitable for intricate medical devices. It can be molded with different materials like glass fibers, minerals, carbon fibers, etc. to enhance the mechanical strength of the products.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Ultem® is an amorphous material, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Ultem®. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

Ultem® is one of the many high-performance polymers in which Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

 

Performance Plastics partners with Ohio Valley Goodwill

Performance Plastics designs and produces technically advanced, custom molded plastic components from Torlon® aircraft maintenance tools to PFA and FPA medical implants and prosthetics. While we cater to a worldwide audience, we feel it is important to participate in our local community.

Performance Plastics believes in giving people in our community opportunities and has employed disabled individuals and veterans from the Ohio Valley Goodwill for over 10 years.  They assist us in routine jobs, such as assembly and packing.

It has been our experience that the employees from Goodwill are among some of our most dependable.  They come to work every day with a positive attitude, and they really enjoy the work that they do for us.

Last year, Ohio Valley Goodwill Industries served almost 3000 individuals with disabilities and other barriers to employment and placed 580 into competitive community jobs.  Typically, Goodwill serves more than 3000 people annually, and helps more than 1000 to get jobs in the community.   In 2020, Goodwill’s Veterans Services program served over 400 veterans

Ohio Valley Goodwill is a valuable community partner, and we are proud of our long partnership in helping individuals to attain employment and our commitment to being an inclusive employer in the Greater Cincinnati community. For more information on Performance Plastics and/or our partnership with Goodwill, please visit our website at www.performanceplastics.com.