EnduroSharp(R) Gap Blades & Adapter

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners. EnduroSharp® resharpenable tools are made from Torlon®, a high strength polymer, creating a non-metallic blade tool that will not damage composite structures during use.

Scraper blades are designed for use in larger areas where a large quantity of material needs to be removed. Made from a non-marring Torlon® material the blades are a quick, safe and effective method of removing sealants and adhesives from composite structures.

Gap blades are designed for use in smaller grooves and channels where scraper blades are too large.  With a multi head edge, gap blades offer the ability to eliminate materials from multiple surfaces of the seam.

Technicians often use a scraper blade in applications where a gap blade will deliver a quicker, cleaner result.  While the scraper blade offers one cutting edge, the gap blades offer three, allowing the removal of sealants and adhesives from the surfaces more completely.                                                   

The tools are designed to complement each other.  By using an adapter tool, both the scraper blades and gap blades can be used with the same handle.  This provides the technician the ability to switch the blades based on the progression in the removal process.

Using the adapter also allows for the application of flexible incremental skiving techniques when removing sealants and adhesives.  Incremental skiving involves the technique of removing subsequent thin layers of material to achieve a cleaner finish.  The technician can switch back and forth between the blades as needed.

The EnduroSharp® scraper and gap blades are just a few of the many products offered in the EnduroSharp® Product line. Contact Rich Reed for our Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com, more information on our EnduroSharp® kits and products.

 

 

 

 

 

 

 

Ultem Polyetherimide is a material widely used in industrial applications.  It is an amorphous material with exceptional strength, flame resistance and generates very low levels of smoke. It is often used in the production of circuit boards, sterilization equipment, battery components and oil and gas equipment,

ULTEM is commonly used in industrial applications needing a durable, high-performance, cost-effective alternative to metal: strong enough to replace steel in some applications and light enough to replace aluminum in others.   It outperforms comparable thermoplastics when it comes to resisting creep and does not degrade under repeated mechanical stress. It also holds up well when brought into contact with various fuels, coolants, and lubricants

ULTEM has one of the highest dielectric strengths of any thermoplastic material. It works very efficiently as an electrical insulator. ULTEM also has one of the lowest rates of thermal conductivity, allowing parts machined from ULTEM to act as thermal insulators. ULTEM offers excellent long-term heat resistance with its mechanical and physical properties remaining stable at elevated temperatures.  Unlike most other amorphous plastics, ULTEM resins retain strength and resist strength cracking when exposed to environmental stresses.

Ultem is now widely used in:

  • Automotive
  • Semiconductor
  • Telecom Components
  • Molded Interconnect Devices
  • HVAC/Fluid Handling Devices
  • Oil & Gas Applications

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Ultem® is an amorphous material, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Ultem®. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

Ultem® is one of the many high-performance polymers in which Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com.

Diabetes care has seen several innovations through the years. One of the most important developments is the insulin pump, which for many patients provides an option to the traditional needle and syringe approach to insulin injections. Insulin pumps are small, computerized devices that are about the size of a small cell phone.  Insulin pumps deliver doses of insulin, the hormone that regulates blood sugar, on a pre-programmed schedule.

High performance polymers have enabled medical device manufacturers to go beyond the functionality of ordinary plastic materials to develop innovative devices for treating diabetic patients.  Resins such as FEP and PFA fluoropolymers are chemically resistant resin with outstanding properties and are currently used in numerous healthcare applications. Physical properties of resins such as high tensile strength, dimensional stability, excellent friction and wear characteristics and the ability to replicate fine features are important advantages as parts become smaller and thinner.

In developing new and advanced insulin delivery devices, resins offer unique advantages and have expanded the possibilities for innovative design and manufacturing. Medical grade fluoropolymers, such as FEP and PFA allow for the miniaturization of device components without the constraints of glass or ordinary plastic materials. With these capabilities, designers can now expand design performance and possibilities. Fine detail replication resulting from the material’s high flow and excellent dimensional stability properties position resins as an excellent material for lightweight and compact precision delivery devices.

Device components such as insulin storage require the use of a proven polymer materials. In addition to compatibility with insulin, purity and very low levels of leaching, resins provide excellent moisture barriers and extremely low water absorption, both necessary properties for optimal long-term drug container storage. These resins are also FDA approved and are compatible with all conventional sterilization methods from gamma to steam.

In future insulin delivery systems, the use of FEP and PFA resin components for various parts of the device will continue to rise. With the advantages engineering polymers offer for design innovation and performance, resins will continue to be the material of choice for delivery applications.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds. For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales, and Marketing at 513.321.8404 or email at rreed@performanceplastics.com.

 

 

PFA plastic (Fluoropolymer) Thermoplastic Components

EnduroSharp® has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners. EnduroSharp® tools are made from Torlon®, a high strength polymer, creating a non-metallic scraper tool that will not damage composite structures during use. The EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutter, bits, and discs for removal of adhesives on aircrafts. The product line even consists of kits containing all of the parts and sizes that you will need.

The EnduroSharp® Scraper Blade & Holder Kit is one of the most popular kits ordered. This kit includes the standard scraper blade holder, pocket scraper blade holder, and 2 scraper blades of each size. EnduroSharp® Torlon® Scraper Blade (TSB) inserts come in 5 different sizes, TSB-170, TSB-230, TSB-500, TSB-750, and TSB-1200. The blades slide and lock into the detent pin of the standard scraper blade holder handle, to easily alternate between the sizes as needed. This kit also contains the pocket scraper blade holder for use of the scraper blades in smaller areas.

The EnduroSharp® Scraper Blade & Holder kit is just one of the kits offered in the EnduroSharp® Product line. Contact Rich Reed for our Vice President of Sales and Marketing, at (513) 321-8404 or RReed@performanceplastics.com, more information on our EnduroSharp® kits and products.

 

 

Ultem PEI Polyetherimide thermoplastic component

Ultem Polyetherimide is a material widely used in the aerospace industry.  It is often applied to aircraft components for weight reduction in place of metal parts.  Additionally, since it has a high thermal resistance rating, polymer components have the benefit of evading radar detection in military aircraft.

ULTEM is among the few resins approved for use in the aerospace sector. It outperforms comparable thermoplastics when it comes to resisting creep and does not degrade under repeated mechanical stress. It also holds up well when brought into contact with various fuels, coolants, and lubricants. Its flame-resistance ensures that it meets FAA regulations for flammability.

ULTEM has one of the highest dielectric strengths of any thermoplastic material. It works very efficiently as an electrical insulator. ULTEM also has one of the lowest rates of thermal conductivity, allowing parts machined from ULTEM to act as thermal insulators. ULTEM offers excellent long-term heat resistance with its mechanical and physical properties remaining stable at elevated temperatures.  It is also flame resistant with extremely low smoke generation. ULTEM is FDA and NSF approved for both food and medical contact resistance act and therefore is an excellent choice for aircraft galley equipment such as ovens, microwaves and hot or cold beverage dispensing systems.

Ultem is now widely used in:

  • Personal Service Units
  • Oxygen Panels
  • Ventilation Systems
  • Connectors
  • Cable Ducts
  • Latches
  • Hinges
  • Food Tray Containers
  • Door Handles
  • Interior Cladding Parts

Ultem offers exceptional balance of flame retardancy, low smoke emission and low smoke toxicity making it an excellent candidate for aerospace and aircraft applications.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Ultem® is an amorphous material, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Ultem®. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

Ultem® is one of the many high-performance polymers in which Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

 

Performance Plastics is pleased to announce the promotion of Lear Jackson to Quality Manager
  |  ,

 CINCINNATI, OH, May 23, 2022 /24-7PressRelease/ — Performance Plastics is pleased to announce the promotion of Lear Jackson to Quality Manager. Lear has been with Performance Plastics for over 8 years, most recently as a Quality System Coordinator, and will have responsibility overseeing the quality operations of our plant.

“Lear has been with Performance Plastics through our recent growth and has brought a fresh perspective to our operations,” said Chris Lawson, Chief Operating Officer. “Shifting Lear to this new role is a statement of our commitment to expand our capabilities, increase quality satisfaction and improve overall lead times. We are excited that Lear has accepted the challenge of a new role.”

Lear Jackson is a native of southwestern Ohio growing up in Hamilton and attending Hamilton High School. She is married and has one son, Jelani. She currently has CQIA, CQT and CIA designations, and plans to pursue additional credentials. She brings to this new role extensive knowledge of all our proprietary processes and the operations of our organization.

“I am excited for the new challenge of working with our staff to improve quality standards and increase overall customer satisfaction,” stated Jackson. “I plan to work with all the members of our team to explore and implement new process improvement strategies and technologies.”

Performance Plastics, located in Cincinnati, OH is a custom injection molder of high performance, tight tolerance thermoplastic components for markets where failure is not an option, including Medical, Aerospace/Defense, and Industrial.

Related Link:
https://performanceplastics.com

When you need parts that can withstand extreme operating conditions, fluoropolymers may fit the bill. Parts like roofing membranes, fuel tubes, biomedical devices, and wires are all common applications of fluoropolymers.

FEP Fluoropolymer:

Fluorinated ethylene propylene (FEP resin) is a melt-processable fluoropolymer. FEP has low gas and permeability properties, can be extruded in long continuous lengths, and possesses excellent UV transmission rating. FEP is also suitable for use in a biomedical setting and is gamma sterilizable.

All of these attributes make FEP an ideal fluoropolymer for a diverse range of applications from environmental monitoring equipment to medical devices and electronics. Because it is a thermoplastic, FEP is also easily heat-formed, tipped, tapered, flared, and flanged.

PFA Fluoropolymer:

Perfluoroalkoxy (PFA resin) is a melt-processable fluoropolymer that combines many of the best traits of PTFE and FEP. At 500 °F (260 °C), PFA has a higher service temperature than FEP and maintains its mechanical integrity in extreme temperatures even when exposed to caustic chemicals. PFA has greater tensile strength than PTFE and a smoother surface finish than both PTFE and FEP.

PFA’s is a top choice in semiconductor, chemical, oil and gas, aerospace, automotive, pharmaceutical, and medical industries. This fluoropolymer has excellent lubricity, clarity, flexibility, and chemical resistance, making it a versatile choice.

FEP vs PFA Fluoropolymers

FEP and PFA are injection moldable, highly inert, compatible with most organic compounds, have good barrier properties and high continuous use temperatures. They are virtually impervious to chemical, enzyme and microbiological attack and stiffer than PTFE. The non-stick properties of these polymers can also be useful to reduce liquid, gel and powder adhesion. Fluoropolymers in general, have good dielectric properties and are resistant to atmospheric degradation.
While significantly less expensive than PFA, FEP is very difficult to mold due to its low viscosity. However, Performance Plastics has developed proprietary tooling and processes enabling the injection molding of small, thin-walled, complex FEP parts.

• More transparent than PTFE (not injection moldable)

• Better gas and vapor permeability properties than PTFE
• Maximum working temperature 400°F
• Approximately 1/3 the cost of PFA

PFA is significantly easier to mold than FEP, however, it is significantly more expensive.

• Higher continuous service temperature than FEP
• Maximum working temperature 500°F
• Difference in molecular structure gives PFA improved flow, creep resistance and thermal stability.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds. For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

 
Mating parts providing a fluid or gas seal are critical components in most mechanical systems. We commonly think of them in valves and connector assemblies, but they are also found in pressure vessels, compressors, pumps, motors, engines, transmissions, and almost all mechanical power trains. Seals, especially those that mate to moving parts, have a demanding set of quality requirements. Each application has its own specific needs, but all seals are characterized by tight dimensional tolerances and excellent surface finish.

Our customer wanted to improve the usable life and leakage profile of a valve without absorbing any increase in component cost.  The sealing surface specifications were tightened to 0.0005 inches (12.7 µ) which was key to accomplishing the performance improvements.

The previous supplier of this component was unable to meet the more stringent sealing surface dimensional tolerances “out of the mold” necessitating a finish machining operation to bring the part into tolerance.  However, machining the sealing surface removed the resin-rich surface of the part creating micro-cracks in the surface and exposing reinforcing fibers. Both of these unavoidable consequences of machining negatively impacted component performance, useful life and cost.

Solution

Performance Plastics knew eliminating the machining operation would improve strength, reduce trapped impurities, and lower manufacturing cost.  Our engineering team focused on producing a “true net shape” part directly out of the mold.   Key to accomplishing the customers goals involved leveraging our proprietary, iterative tool design process.  It required making a 3D CT scan of preliminary molded parts measuring, in this case, approximately 1 million critical part dimensions.  This analysis identified minute distortions.  Utilizing internally developed proprietary software, PPL integrated the CT scan data with CAD/CAM software to make exacting mold modifications eliminating the out of tolerance conditions.  This process contributed to producing a best in class “out-of-mold” conforming part.

The manufacturing process also had to be optimized to produce the desired performance results.  Although the material posed molding challenges, PPL decided to direct gate the part at the top to ensure symmetry of material flow throughout the cavity, critical in achieving roundness to the sealing surface.

The results of development program surprised everyone. Performance Plastics was able to achieve  “out of mold” net shape parts with a seal surface capable of meeting sealing ranges of 100 psi to 3,000 psi, with no porosity and consistently meeting dimensional tolerances of 0.0003 inches, or 7.62 µ. Eliminating the need for subsequent finish machining dropped the leakage rate for the valve by 50%, from 1.0 scfm to 0.5 scfm.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics.  Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds. For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

Ultem Polyetherimide is a material widely used in the medical industry.  It is a highly sought-after thermoplastic for its weight saving characteristics and for its use in reusable autoclave sterilization components.  Thermoplastic resins become more pliable at warmer temperatures which combined with strength characteristics, thinner walls and larger inner diameters make it a great option for medical tubing such as medical devices.

Thermoplastic polyurethanes dominate the catheter market and are used in some diagnostic and guiding designs. Extruded thermoplastic or thermoset materials are often used in cardiology or interventional radiology.   Polyamides and polyamide block copolymers dominate the percutaneous transluminal coronary angioplasty catheter market. They are the polymer of choice for balloon catheters and for stent delivery catheters.

 

Thermoplastic urethanes and polyether block amides are perhaps the most used thermoplastic elastomers in applications such as catheter tubing, balloons, wound dressings, surgical drapes, storage bags, strain reliefs and numerous other medical device applications.

Ultem is now widely used in:

  • Structural Medical Components
  • In Vitro Diagnostics
  • Medical Respiratory Devices
  • Infusion Pumps
  • Radiation Therapy Systems

Ultem has exceptional dimensional stability and machinability which makes it suitable for intricate medical devices. It can be molded with different materials like glass fibers, minerals, carbon fibers, etc. to enhance the mechanical strength of the products.

At Performance Plastics, we are experts in injection molding, specializing in high performance plastics. Ultem® is an amorphous material, which can cause complications during the injection molding process. A specific set of conditions, equipment, and processing procedures must be followed to effectively injection mold Ultem®. Our proprietary tool design software, processes and equipment enable us to injection mold components having complex geometries made from challenging ultra, high-performance thermoplastic materials, and reinforced compounds.

Ultem® is one of the many high-performance polymers in which Performance Plastics specializes.  For more information on Performance Plastic’s capabilities, please contact Rich Reed, Vice President of Sales and Marketing at 513.321.8404 or email at rreed@performanceplastics.com

 

Performance Plastics – Booth 4940

MRO Americas – Dallas, TX – April 26th thru April 28th

EnduroSharp(R) has changed the way aerospace maintenance professionals remove sealants and adhesives from substrates and fasteners.

EnduroSharp® tools are made from Torlon®, a high strength polymer, creating non-metallic tools that will not damage composite structures during use.

The new, ABNIR “Lil ABNIR” Essential Surface Prep Kit features a selection of commonly used tools with an improved design. Featuring a smaller, lighter case, it is easier to store and is an efficient tool kit for aircraft maintenance. The tools are ideal to remove adhesives, sealants and coatings from aircraft structures.

The patented EnduroSharp® lineup consists of a variety of scraper blades, gap blades, reamers, cutter, bits, and discs for removal of substances on aircraft, windmill blades, boat/marine and automotive.

Performance Plastics is a custom precision injection molder of high performance, tight tolerance thermoplastic components. We specialize in geometrically complex precision parts that consist of chemically inert materials. Our expertise led to the development of our patented EnduroSharp® line of Aircraft Maintenance Tools.

For more information on the Enhanced EnduroSharp® “Lil ABNIR” ABNIR Surface Prep Kit, or any of our EnduroSharp® product line, please contact Rich Reed at rreed@performanceplastics.com or our website at www.performanceplastics.com.