PEEK® for Aerospace/Defense Applications

September 26, 2022  |  , ,

PEEK or polyetheretherketone belongs to a family of polymers called polyketones or iPAEKs.  This means that is it built from the following building blocks:

  • ARYL
  • ETHER
  • KETONE

PEEK is one of the highest performing thermoplastics in the world.  Compared to metals, PEEK based materials are very light weight, easily shaped, resistant to corrosion and have considerably higher specific strength (strength per unit weight).

PEEK is optimal for aerospace applications because although it is a thermoplastic, it boasts heat resistance, little to no reaction against harmful chemicals and radiation, and comparable tensile and load strength to that of titanium and steel while being many times lighter.

PEEK® does not offer merely two or three properties that mark it as the polymer of choice for aerospace/defense; it has a whole variety of them.  They include:

  • High heat resistance

Tests have shown that PEEK polymer has a continuous use temperature of 260°C (500°F). This can make it suitable for use in a wide range of thermally aggressive environments.  PEEK tolerates friction and resists wear in dynamic applications like thrust washers and seal rings.

  • Chemically unreactive

PEEK resists the damage that can be inflicted in chemically aggressive operational environments. It can resist jet fuel, hydraulic fluids, de-icers and insecticides used in the aerospace industry.  This holds true over wide ranges of pressure, temperature, and time.

  • Mechanically strong

PEEK offers excellent strength and stiffness over a wide temperature range.  PEEK-based composites have specific strength many times that of metals and alloys.  “Creep” refers to a material becoming permanently deformed over an extended period when under constant applied stress. “Fatigue” refers to the brittle failure of a material under a repeated cyclic loading.  PEEK has both high creep and fatigue resistance thanks to its semi-crystalline structure and has been shown to be more durable than many other polymers and some metals over a long and useful lifetime.

  • Difficult to ignite or burn

PEEK has excellent flammability performance.  It resists combustion up to almost 600°C.  When it can be made to burn at very high temperatures, it will not support combustion and it emits little smoke. This is one reason why PEEK is widely used in commercial aircraft.

Aerospace/defense part manufacturers now use PEEK as a way to improve the weight and durability of their parts.  PEEK is a standard high-performance plastics in the aerospace/defense industry applications.

Performance Plastics’ team of experienced engineers possess the expertise to design and manufacture technically challenging projects and offer complex solutions within the aerospace/defense industries.

For more information on how Performance Plastics can assist in your material selection challenges, please contact Rich Reed, VP Sales & Marketing at 513.321.8404 or [email protected].

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Pexco LLC continues expansion with acquisition of Performance Plastics

September 20, 2022  |  ,

JOHNS CREEK, GA (September 15, 2022) – Pexco LLC, a leading North American specialty plastics manufacturer, is pleased to announce the acquisition of Performance Plastics Ltd. Located in Cincinnati, OH, and founded in 1982, Performance Plastics is a precision injection molder of high performance, tight tolerance components for the most demanding applications within industries such as aerospace, defense, medical & life science, and precision industrial.

Pexco CEO Sam Patel stated, “We are excited to welcome Performance Plastics to the Pexco family of companies. Performance Plastics has an outstanding reputation in the market and is recognized as a leader in the production of thermoplastic parts that are geometrically complex and with tight tolerances. There are few manufacturers who can help customers meet these standards – Performance Plastics’ high performance polymer knowledge and expertise are powerful differentiators.”

Chris Lawson COO of Performance Plastics added, “We are thrilled to bring our expertise to the Pexco family. Our focus on engineering quality and strong work ethic are a great cultural fit, and we look forward to collaborating with the fluoropolymer and other high performance polymer experts under the Pexco umbrella”

About Pexco LLC

Based in Atlanta, with multiple plants across North America, Pexco is a leader in the design and fabrication of engineered plastic components. It provides standard and specialty parts and components to manufacturers and end users for a broad range of custom applications, including the specialty industrial, fluid handling, lighting, traffic safety, fence, and electrical insulation industries. Pexco offers a full range of custom design, engineering, and fabrication services, including ISO 9001:2015 registration, across its manufacturing operations. For more information, visit www.pexco.com or call (770) 343-4590.

About Performance Plastics Ltd.

Performance Plastics is a custom injection molder of high performance polymer parts. Based in Cincinnati, OH and founded in 1982, Performance Plastics specializes in tight tolerance thermoplastic components for demanding applications. The company is renowned for its fluoropolymer, Torlon, PEEK and Ultem expertise, proprietary manufacturing processes and exceptional engineering support.

About Odyssey Investment Partners

Odyssey Investment Partners, with offices in New York and Los Angeles, is a leading private equity investment firm with a more than 25-year history of partnering with skilled managers to transform middle-market companies into more efficient and diversified businesses with strong growth profiles. Odyssey makes majority-controlled investments in industries with a long-term positive outlook and favorable secular trends. For further information about Odyssey, please visit www.odysseyinvestment.com.

 

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Teflon®- Why Machine when you can Injection Mold

September 13, 2022  |  , , , , ,

Performance Plastics specializes in the precision injection molding of technically complicated parts in advanced materials, eliminating the need to machine.

High performance plastic materials offer ideal properties when it comes to durability. Resins like polytetrafluoroethylene (PTFE/Teflon®) are known for their dielectric strength, low dissipation, chemical resistance, outstanding performance at elevated temperatures, and levels of coefficient friction. However, these unique properties can make molding some fluoropolymers quite difficult. Performance Plastics has found a way to offer the benefits of these materials by injection molding alternate fluoropolymers such as FEP and PFA.

At Performance Plastics, we are experts at precision injection molding. We have developed proprietary tool design software, processes and equipment enabling us to injection mold components having complex geometries made from challenging high-performance thermoplastic materials (PFA/FEP/PEEK®/PTFE/Teflon®) and highly loaded compounds. We utilize a unique combination of extensive material knowledge, mold flow analysis, a design system and process expertise to eliminate or minimize the need for secondary operations.

Switching from machining parts to injection molding parts can be very beneficial. Not only does injection molding help lower costs, but it also allows for highly efficient production, complexity in part design, and enhanced part strength. Injection molding produces uniformity, the ability to make millions of virtually identical parts.

Injection molding isn’t for every project, but it can be cost beneficial for applications producing more than 10,000 pieces of the same part year over year. At Performance Plastics, we serve a variety of industries, from medical & life science, aerospace & defense to diversified industrial.

To learn about how precision injection molding can replace machined parts, contact Rich Reed, our Vice President of Sales and Marketing, at (513) 321-8404 or [email protected].

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Performance Plastics featured in Manufacturing in Focus Magazine

September 7, 2022  |  , , , ,

Celebrating a Milestone with New Products & Big Goals

Performance Plastics Ltd. of Cincinnati, Ohio marked its fortieth anniversary this year as a leader in the design and manufacture of high-performance thermoplastic conponents.  The company works with specialized polymers and tight tolerances, and follows rigorous quality assurance protocols.  It anticipates big growth shortly, based on its wealth of experience and cutting edge products such as EnduroSharp(R) aerospace maintenace tools.

To continue reading: https://mags.manufacturinginfocus.com/mag/MIFSep2022/#page=22

 

 

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FEP Uses in Semiconductor Manufacturing

September 6, 2022  |  , , ,

Fluorinated ethylene propylene (FEP) is a copolymer of hexafluoropropylene and tetrafluoro ethylene that is chemically resistant, electrically stable, insulating and possesses useful low shielding properties.  It is easily formable and was developed as a melt processable material.

Semiconductors are the brains of electronics, enabling advances in countless applications and emerging technologies. The application of semiconductor devices can be found in almost every technology today, ranging from cars, phones, computers and much more. The manufacturing of semiconductors and semi-conductor related products require reliable, high purity materials that can survive harsh operating conditions.  The correct solution can increase production efficiency, reduce power requirements and increase process reliability.

FEP coatings are well suited for applications in the semiconductor industry where they are used in the manufacture of wafer carriers, sensors, seals, fittings and pump parts which are optimal for transporting high-purity chemicals in semiconductor manufacturing.

Key Material Properties for Semiconductor Applications

  • Reliable mechanical performance
  • Low levels of total organic carbon
  • High performance in pure deionized water
  • Low permeation rates
  • Resistance to both dry and wet process

For more information on FEP uses in Semiconductor manufacturing, please contact Rich Reed, Vice President of Sales & Marketing at 513.321.8404 or [email protected]

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Get to Know Performance Plastics

September 1, 2022  |  , ,

You know Performance Plastics for our EnduroSharp® Non-marring Aircraft Maintenance Tool, but did you know that Performance Plastic is also an expert in tight tolerance custom injection molding?

For four decades, Performance Plastics has been delivering the highest quality custom plastic injection molding solutions in the industry for our customers. We take a highly specialized and consultative approach, working closely with our customers to develop the solutions needed to solve the most complicated issues.

We have the experience to take a project from concept to production in-house. Every step of the process, from design and engineering, to tooling, protype, and full production, is done under the supervision of our experienced team. We produce complex, tight tolerance custom molded products of all types for the aerospace, medical and diversified industrial sectors.

We are technical specialists in collaborating and executing advanced, custom solutions for our customers. Injection-molded product fabrication is a complex process, especially when dealing with parts that are the size of a pin.  Our process is comprehensive and efficient to ensure that custom solutions can be delivered quickly and cost-effectively. High performance materials include PFA, FEP, PEEK, ULTEM, and Torlon.

With the ability to injection mold shot sizes as small as .015 grams with a wall thickness as thin as .008 of inch, Performance Plastics is anything but typical.  We are one of the leaders in tight tolerance, highly detailed medical parts.

For more information on how Performance Plastics can solve your tight tolerance molding challenges, please contact Rich Reed, VP Sales & Marketing at 513.321.8404 or [email protected].

 

 

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